scalp vein set fully-automatic assembly & packaging machine
scalp-vein-needle-finished-product-picture

The main function of butterfly needle assembly and packaging machine is to assemble the four components of the venipuncture set, including the scalp vein needle, flexible tube, soft/hard needle seat, needle seat cap, then seal the assembled finished products into bags in a single automated process.

All of our fully automatic equipment are configured with Mitsubishi programmable logic controller&Japanese SMC pneumatic components, ensuring precise,reliable,efficient assembly and greatly avoid the potential for human error.

Parameters

Power Voltage Air pressure Capacity Equipment size Weight Floor area Pass rate Operators required One- time quantity of production
15KW 380 V, 50 Hz Clean compressed air0.4 – 0.6 Mpa 4000-4500pcs/h 7*5.5m 7-8 tons 38.5m² Assembly pass rate≥99.7% 2 persons 10pcs

Configuration

Pneumatic components PLC System Photoelectric Sensors CCD Detection Touch Screen Servo Moto
SMC Mitsubishi Keyence/Panasonic Keyence/Cognex WEINVIEW Taiwan Delta

key innovations

our scalp vein needle automated assembly and packaging machine has overcomed over 10 technical difficulties, and won several national invention patent.
Real-picture-of-the-double-wing-vein-assembly-and-packaging-machine-equipment

Unique Device Layout

The arrangement of the workstations can be flexibly altered to meet customer on-site requirements and reduce design costs.

One Machine for Multi-Models

Successfully cracked the long-standing market puzzle of producing multiple product models and types with one single machine.

10-Workstation Technology

The machine is equipped with 10-workstation positioning technology, enabling perfect production of 10 sets at one time.

Unique Winding Technology

A flexible winding multi-mechanism linkage technology is invented, greatly improved the stability&quality of winding products.

Frequently Asked Questions

With so many years of experience in medical automation machines, we know that the following are questions that customers often ask, you can check the answers below. If you have any other questions, please feel free to contact us and we will respond to you quickly.

Normally,the production capacity of drip chamber assembly is 6000pcs/hour with one worker.

IV infusion set assembly machine is 5000pcs/hour with three workers.

IV infusion set assembly and packaging machine is 4500pcs/hour with seven workers.

Scalp vein set assembly machine is 6000pcs/hour with one worker.

Scalp vein set packaging machine is 6000pcs/hour with one worker.

Scalp vein set assembly and packaging machine is 5000pcs/hour with two worker.

Normally it will take approx. 120 days to complete production after receiving advance payment.

Yes, we are able to provide customized drawing for your exist workshop layout.

Yes, if you have a limited budget, we are able to design and produce semi-automatic assembly machines.

Yes, Our machines are equipped with the following testing processes, leakage testing, blockage testing, pullout testing, CCD visual inspection,etc.

Yes, it will automatically remove defective products, and stop the subsequent assembly process, effectively reduce the waste of raw materials and components.

Step 1.

Client :send products inquiry to supplier, including product details, photos, dimensions, workshop layout if available, and other requirements.

Supplier:send the quotation and make proposal for the project.

Step 2.

Client: After prices and details are confirmed, send the samples and components of the products to the supplier.

Supplier: Prepare the design drawing according to the samples and components for the machines, and send to client until the drawings have been confirmed by client. Then send sales contract and proforma invoice to client.

Step 3.

Client:Visit supplier’s factory if needed, and arrange the advance payment as stated in the sales contract.

Supplier:Start production and finish production within the agreed time, complete installation and debugging work in the factory before delivering, then inform the client.

Step 4.

Client: Arrange the balance payment as stated in the sales contract.

Supplier: Arrange the delivery to the loading port of destination port as stated in the sales contract.

Step 5.

Client: Inform the supplier when the machines arrived at the factory, inform the estimated date of installation required, and assist to apply visa for engineers and technicians from supplier if needed.

Supplier: Send the engineers and technicians to client’s factory to giving on-site installation and debugging assistance. Trial operation one week and ensure that the machines are in a normal operating condition.

Step 6.

Client: Confirm and sign on the acceptance report, arrange the balance payment as stated in the sales contract.

Supplier: Give technical guidance and personnel training at client’s factory, including drawing, process, operation, equipment maintenance, equipment performance and problem solving. Provide the after-sale service as stated in the sales contract.

We provide free repair,maintenance and technical support services within one year after equipment debugging qualified when clients in the normal use condition.

We stock quick-wear parts in our warehouse all year long, we will send quick-wear pars to you by express timely.

We will arrange on-site training for our customers, provide guidance on how to solve common faults.

When the machine cannot operate normally, we will provide online assistance immediately.

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